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FPC6
 New machine generation for maximum flexibility and stable packaging processes

The new generation of flow wrapping machines stands for stable, sustainable efficiency throughout the entire lifecycle. It flexibly packages chocolate, confectionery, cereal and protein bars, functional food, and snacks with minimal changeover effort. Various sealing options as well as the ability to process paper and recyclable mono-material films at high speeds ensure maximum flexibility and consistent quality.

© Theegarten-Pactec GmbH & Co. KG

FPC5 Flow Pack Machine

© Theegarten-Pactec GmbH & Co. KG

Packaging process flow packs

© Theegarten-Pactec GmbH & Co. KG

Packaging process with product chains

© Theegarten-Pactec GmbH & Co. KG

Packaging process flow pack cut-off seam welding (without cross fin)

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Key Features

  • 1,500 wrapped products per minute
  • 150 meter per minute packaging material speed
  • Flow packs
  • Moulded and enrobed chocolate products (wafers, biscuits, cereals), chocolate bars, cereal and protein bars, functional food, and snacks

Machine Advantages

  • Sustainable machine efficiency through smart operator support
  • Quick change of product sizes
  • Compact design thanks to precise simulation and calculation of product infeed
  • Processing of recyclable mono films and paper-based packaging material thanks to patented packaging material preheating system
  • Uninterrupted packaging enabled by flying splice technology
  • Quick change of sealing type between cold sealing, heat sealing and cut-off seam welding (flow pack without cross fin)

Rethinking operation: intuitive, efficient, and effortless for every experience level

The FPC6 is designed to enable stable and efficient operation regardless of operator skill level—a clear advantage in times of labor shortages. Enhanced visualizations and graphical replacement images on the touchscreen assist in targeted troubleshooting. The machine recognizes cause-and-effect relationships, even across process boundaries, and actively indicates potential sources of issues. This reduces downtime and minimizes unnecessary interventions.

Quick change of product sizes

Maximum user comfort and reproducibility during format changes. All relevant settings are recorded electronically and stored in the recipe management system. Electronic counting scales ensure repeatability during format changes, eliminating the need for manual trial-and-error adjustments.

Reduced footprint

The FPC6 combines high performance with a compact design, requiring less space than previous generations thanks to a shortened product feed. The compact layout is based on Theegarten-Pactec’s long-standing engineering expertise. The machine configuration is precisely adapted in advance to the products to be processed. Extensive tests with original products provide a reliable picture of the subsequent process behavior, ensuring maximum process reliability from the start. On this basis, product speeds of up to 100 m/min in singulation can be reliably achieved.

Sustainability meets high performance

An integrated preheating section enables reliable processing of sensitive materials such as paper or recyclable mono-material films—achieving maximum efficiency, high throughput, and consistently high quality. For secondary packaging, the flow packs are transferred directly to the high-performance BLM cartoner. From unpackaged product to finished carton, everything comes from a single source—including distribution systems, storage units, and feeding technology.

Flying Splice

The so-called “Flying Splice” replaces the critical steps that previously required precise threading and applying double-sided adhesive tape. A roll prepared with adhesive tape is simply placed onto the machine, with no further steps or special precautions needed. Proper placement, alignment, and threading then occur automatically. Roll changes can also be performed without reducing speed, even at packaging speeds of 150 m/min. “Flying Splice” thus enhances both process reliability and machine availability with minimal training requirements.

Flexibility in sealing

The cross-sealing unit can be changed without tools, guided and largely automatically via the HMI—using a pallet truck and without special transport devices. A forced guide ensures automatic centering during insertion. The machine detects the installed unit, connects all components, and loads the stored target values from the recipe management system. This makes format changes fast, safe, and reproducible.

© Theegarten-Pactec GmbH & Co. KG

170 wrapped chocolate bars / minute in flow packs

600 wrapped chocolate bars / minute (paper-based flow packs)

© Theegarten-Pactec GmbH & Co. KG

900 wrapped chocolate products / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

180 wrapped chocolate bars / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

225 multi-packs / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

420 cereal bars / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

500 chocolate coated wafer bars / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

480 chocolate coated wafer bars / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

650 wrapped chocolate bars / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

280 wrapped chocolate bars / minute in flow packs

© Theegarten-Pactec GmbH & Co. KG

480 chocolate coated wafer bars / minute in flow packs

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    Features: Processing of recyclable mono films and paper-based packaging material | Quick change of product sizes | Quick change of sealing type between cold sealing, heat sealing and cut-off seam welding

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Packaging system for chocolate products with cross transfer station

The combination of our reliable packaging machines and various feeding and storage components allows us to offer sophisticated and customised systems for primary wrapping.
Learn more!

Besuchen Sie uns auf einer der nächsten Veranstaltungen!

  • Exhibition | 12. - 15.04.2026

    City: Algiers / Algeria
    Exibition center: SAFEX Exhibition Park

    Djazagro 2026

    Hall C, Booth B034
    learn more
  • Exhibition | 07. - 13.05.2026

    City: Duesseldorf / Germany
    Exibition center: Messe Duesseldorf

    interpack 2026

    Hall 1 Booth B51
    learn more
  • Exhibition | 08. - 10.06.2026

    City: Ryadh/ Saudi Arabia
    Exibition center: Riyadh Front

    SaudiFood Manufacturing 2026

    learn more

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