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  Systems


U1-TR

High speed forming, cutting and wrapping machine for a »Rocks« (face cut) type of
sweets in double twist wrap

High speed forming, cutting and wrapping machine for hard boiled candies and soft caramels, toffees, chewy sweets, chewing gum and bubble-gum products in double twist wrap, arranged for a »Rocks« (face cut) type of sweets. The pieces are cut vertically from the (normally round) mass rope and are then turned by 90° to be pushed horizontally into the mould wheel. Thus, the cut surface (different colors and designs) becomes visible. The U1-TR is equipped with water-cooled guillotine knife with intermittent rope feed, as well as automatic splicer to change wrapping material reels without stopping the machine. The wrapping material is fed continuously from a reel and is automatically
engaged by means of a rope scanner.
 







Output
- up to 800 pieces/min


Product dimensions
- Diameter: 15 – 30mm
- Height: 5 – 15mm
- Special sizes upon request.


Wrapping style
- Double twist wrap


Drive
- AC motor 5,5 kW with infinitely variable electronic speed control


Connected load
- 12 kVA


Utilities
- Cooling water consumption: approx. 150 l/h
- Temperature: 10 … 15°C
- Pressure: min. 2 bar
- Compressed air consumption: approx. 15m3/h
- Pressure: 6 bar


Wrapping material
- cellophane
- polypropylene


Material dimensions
- Reel diameter: up to 350mm
- Core diameter: 70 – 76,2mm


Measurements
- Machine:
Length: 1860 mm max.
Width: 1500 mm max.
Height: 1975mm
- Switch cabinet:
Length: 1200mm
Width: 500 mm
Height: 2000 mm max.


Weights
- Machine: 2000 kg
- Switch cabinet: 270 kg


Special features
- Servo control with PLC functions
- Central lubrication of all gear parts with oil pressure control
- Pneumatic core locking and reel centering devices for material reels
- Constant operating temperature due to oil cooling system
- All electrical and electronic components are located in a separate switch
cabinet
- Simple operation and maintenance
- Simple cleaning and excellent accessibility due to closed construction
- Servo controlled material draw-off roller and wrapping material knife


Optional extras
- Electronic speed control
- Photo-electric print registration
- Ejecting unit for unwrapped products


Operation
- Depending on the local conditions, one, two or even more machines can be
handled by one operator
- Machine control via adjustable display with touch screen


Combinations
- Depending on the product the U1-TR can be synchronized either with a batch
roller and rope sizing machine (hard boiled candies and soft caramels, high
boiled sugar) or an appropriate extruder and cooling tunnel (chewing gum and bubble-gum products, chewy sweets).





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