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High speed plant to form, cut and wrap hard
and soft caramels,
toffees, chewy candies, chewing gum and bubblegum products in
fold wrap (single-point underfold) or double-point end fold
with simultaneous overwrapping in flat stick packs or stick
packs »on edge«. In its standard version, the U1
machine is equipped with pre-sizing unit,water-cooled guillotine
knife with intermittent rope feed as well as automatic splicer
to change wrapping material reels without stopping the machine.
The F1 machine is equipped with automatic splicer,with photo-electric
print registration and tear tape unit. |
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Output
- up to 1000 individual products/min respectively up to 200 stick
packs/min
Product dimensions
U1:
- Length: 16 – 45 mm
- Width: 12 – 25 mm
- Height: 4 – 15mm
F1:
- Length: 25 – 120mm
- Width: 15 – 30mm
- Height: 5 – 25mm
- Special sizes upon request.
- Sweets per stick pack:
Stick packs »on
edge«:3 – 16 pieces
Flat stick packs: 2
– 8 pieces
Drive
- AC motor 5,5 kW with infinitely variable electronic speed control
Connected load
- 12 kVA
Utilities
- Cooling water consumption: approx. 150 l/h
- Temperature: 10 … 15°C
- Pressure: min. 2 bar
- Compressed air consumption: approx. 15m3/h
- Pressure: 6 bar
Wrapping material
- All common wrapping materials can be used.
Material dimensions
U1:
- Reel diameter: 350mm
- Core diameter: 70 – 76,2mm
F1:
- Reel diameter: 300 mm
- Core diameter: 70 – 76,2mm
- Tear tape:
Reel diameter: 120mm
Core diameter: 29mm
Reel width: 100mm
Measurements
U1/F1:
- Length: approx. 2420 mm
- Width: approx. 2020mm
- Height: approx. 2040mm
- Switch cabinet:
Length: 1800mm
Width: 500mm
Height: 2000 mm max.
Weights:
U1:
approx. 2100 kg
F1:
approx. 1100 kg
- Base plate: approx. 1300 kg
- Switch cabinet: approx. 300 kg
Special features
U1:
- Automatic splicer
- Pneumatic reel centering and core locking devices for material
reels
- Servo-driven wrapping material feed rollers and wrapping material
knife
- Servo control with PLC functions
- Central lubrication system of all gear parts with oil pressure
control
- Constant operating temperature due to oil cooling system
- All electrical and electronic components are located in a separate
common
switch cabinet
- Simple operation and maintenance
- Simple cleaning and excellent accessibility due to closed construction
- Electronic temperature control of the sealing units
F1:
- Automatic splicer
- Pneumatic reel centering and core locking devices for material
reels
- Servo-driven wrapping material feed rollers and wrapping material
knife
- Servo control with PLC functions
- Photo-electric print registration
- Central lubrication system of all gear parts with oil pressure
control
- All electrical and electronic components are located in a separate
common
switch cabinet
- Simple operation and maintenance
- Simple cleaning and excellent accessibility due to closed construction
- Electronic temperature control of the sealing units
- Opening of the heat sealing units at machine stop
- Tear tape device
Optional extras
- Electronic speed control
- Possibility of conversion of the U1 machine to double twist wrap
(can also be
retrofitted)
- Special paper feed unit for U1 machine in case 2 wrapping materials
(outer
wrapper and under
strip) are used – with or without automatic splicer for the
outer wrapper
- Photo-electric print registration for individual products (U1
machine)
- Turning respectively turn-up device (180°) for stick packs
at the discharge of
the F1
- Code dating device for F1 machine
- Discharge unit for mal-registered respectively »spliced«
stick packs for F1
Operation
- Depending on local conditions, one operator is required for a
U1/F1 plant
- Machine control via adjustable display with touch screen
Combinations
- Depending on the product, the U1/F1 can be combined either with
a batch roller and
rope sizing machine or an appropriate extruder and cooling tunnel.
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